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Manufacturing / Filled Gummies

Filled gummies — dual-texture, dual-active formats for brands that want a sharper product story.

A liquid centre inside a pectin shell. Format complexity is reviewed up front so the spec lock matches what the line can hold in production.

Shell
Pectin
Centre
Liquid fill
Routes
Semi-custom · Custom
Filled gummies — dual-texture, dual-active formats for brands that want a sharper product story. — DAT Supply manufacturing
Working routes
3

white-label · semi-custom · custom.

Project gates
4

brief · spec · artwork · release.

Pathways
EU · UK · US

reviewed per target-market framework.

Format manifest

Filled gummies push the platform: a second active layer, a second sensory cue, a tighter spec. DAT confirms feasibility before locking the formula.

Filled gummies at a glance
Shell base
Pectin
Centre
Liquid fill
Best routes
Semi-custom · Custom
Pathways
EU · UK · US
Best-fit use cases

When a filled gummy earns its complexity

Filled gummies pay back the extra spec work when the product story needs a second beat — a dual-active stack, a sensory cue, or a premium positioning above a standard daily-use SKU.

Launch routes

Pick the route that matches the brief.

Every project moves through one of three routes. Final routing is confirmed inside the portal — the route shapes the documentation set and the timeline.

Packaging options

PET bottle · Doypack

Filled gummies typically ship in PET bottle or doypack. Sachet packaging is reviewed per project — film and configuration depend on the centre.

  1. PET bottle

    Canonical supplement-shelf format. Pairs well with a premium label that signals the dual-texture story.

  2. Doypack

    Stand-up pouch with resealable zip. Strong DTC unboxing and lower secondary-packaging footprint.

  3. Sachet (case-by-case)

    Sachet film + centre compatibility is reviewed per project before any sachet path is confirmed.

Documentation route

Project gates, not promises

DAT releases documentation as the project moves through each gate. Batch-release documents are issued after production and QC release.

  1. 01
    Stage
    Brief review
    Reviewed

    Target market, format, quantity, claims direction

    When

    Project entry

    Receives

    Feasibility view + working route confirmation

  2. 02
    Stage
    Formula & spec confirmation
    Reviewed

    Formulation route, allergen statement, per-SKU specification

    When

    After brief sign-off

    Receives

    Specification draft + spec-locked formula

  3. 03
    Stage
    Artwork & label review
    Reviewed

    Dieline, on-pack copy, claim wording per market framework

    When

    In parallel with spec lock

    Receives

    Reviewed artwork against the target-market framework

  4. 04
    Stage
    Production & QC
    Reviewed

    In-process control plan, stability and QC release rules

    When

    Once spec & artwork are signed off

    Receives

    Production run + in-process control records

  5. 05
    Stage
    Batch-specific documents
    Reviewed

    Per-batch QC, traceability, release-for-shipment

    When

    After production & QC release

    Receives

    Batch-specific Certificate of Analysis + traceability

  6. 06
    Stage
    Repeat order support
    Reviewed

    Forecast review, raw-material lead times, improvement notes

    When

    Per repeat order

    Receives

    Refreshed documentation per project stage

Documentation availability depends on product, market and project stage. The brand owner remains the food business operator and is responsible for final filings in each target market.

Related product concepts

Concepts reviewed for this format

A short pick of reviewed concepts. Final positioning, claims and documentation are reviewed per project.

Explore the full product catalogue →

Related ingredients

Common actives for this format

Frequently asked questions

  • What does a filled gummy add over a standard gummy?

    A liquid centre carried inside a pectin shell. Useful when the product story benefits from a second active, a second sensory cue, or a more premium texture.

  • Is white-label available for filled gummies?

    Filled gummies typically route through semi-custom or custom because the centre formulation is part of the spec lock. White-label availability is confirmed per project.

  • What documentation gates apply?

    The standard four-gate model: brief review, spec confirmation, artwork review per the target-market framework, and batch-specific Certificate of Analysis after QC release.

  • Can a filled gummy ship in sachet packaging?

    Sachet packaging for filled formats is reviewed per project. Film, fill geometry and centre compatibility are confirmed before any sachet route is locked.

  • What is the order of magnitude for a first run?

    Semi-custom starts from 2,500 units; custom development from 5,000 units. Final volumes are confirmed in the quote after brief review.

  • How long does a filled gummy project take?

    Confirmed in the quote after brief review — filled formats add a feasibility gate before spec lock, so timelines vary by centre complexity.

Project handoff

Start a filled-gummy project

Send your brief — DAT will review feasibility, confirm the working route, and frame the spec lock for the filled format.

Quick context request

Get manufacturing context

Drop your work email and a member of the DAT team will follow up with the right context for this concept. Project documents, certificates and pricing are released through the project workspace in the DAT portal.

You will receive a short confirmation email. Project documents (specification, batch-specific COA, packaging documents) are released through the project workspace in the DAT portal once a brief is in place.